Rig Count Update: Contractors Announce 14 Newbuild Land Rigs For Unconventional Plays

Contractors have announced plans for more than 180 land-rig newbuilds or upgrades since January 2010 as the domestic drilling market continues a strong upward trajectory.

Hart Energy's exclusive rig counts measure drilling intensity. Our counts exclude units classified as rigging up or rigging down, and also exclude rigs drilling injection wells, disposal wells or geothermal wells. The result is our most accurate assessment of rigs on location working on oil or gas programs as of the sample date. While our process results in a rig tally that is lower than the published numbers from the non-proprietary rig-tracking agencies, Hart Energy believes our product presents the most accurate picture of what is actually occurring in the field.

The technology rig movement exhibited the sparkly dazzle of a Fourth of July fireworks display during the last week when two U.S. land contractors announced 14 newbuild high-spec rigs for customers targeting unconventional plays domestically.

The two events bring newbuild rig announcements to 41 since April 1, 2011, and 64 year-to-date. Contractors have announced plans for more than 180 land-rig newbuilds or upgrades since January 2010 as the domestic drilling market continues a strong upward trajectory coming out of the post-2008 commodity price collapse.

A majority of announced newbuilds are 1,500 horsepower AC-VFD units and feature automated pipe and equipment handling, including iron roughnecks and top drives, computer-assisted drilling controls, and often incorporate some facet of quick mobilization, whether it is trailer-mounted modular configurations or the ability to move about in single-site, multiple well-pad drilling applications.

Both U.S. and Canadian contractors are building rigs for the U.S. market as rapidly expanding activity in North American unconventional plays creates more demand than the current domestic rig fleet can provide, particularly for 1,500 horsepower high-spec units.

Last week’s announcements included 12 newbuilds from Helmerich & Payne IDC, along with two newbuilds for Union Drilling Inc. The Union Drilling newbuilds are headed to work in the Fayetteville shale, where the company has been a long-time rig supplier to ExxonMobil subsidiary XTO Energy.

The Helmerich & Payne rigs will be delivered to eight different customers in the U.S. and are earmarked for the Eagle Ford shale, the Cana Woodford shale, the Bakken shale, the Marcellus shale as well as other domestic destinations.

The HP announcement brings the company's most recent newbuild effort to 57 units since March 2010 and represents a 30% increase in the company's FlexRig technology rig fleet. Since 2005, Helmerich and Payne has announced 197 new FlexRig units with 26 currently in the construction queue for delivery into 2012.

Higher spec technology rigs typically cost $18 million each, give or take, depending on equipment configuration, and are usually built under three-year contracts, though a few contracts extend out to five years.

Contractors are manufacturing many of the rigs themselves, including the Helmerich & Payne units as well as most of the units for the Canadian drillers.

Last week's newbuild announcements follows a spate of similar news during the last 90 days. San Antonio-based Pioneer Drilling Co. is constructing four newbuilds, including three 1,500-horsepower and one 1,000-horsepower AC-VFD unit for delivery in 2012. Both Nabors Industries and Patterson-UTI Energy have announced several dozen newbuilds to date with the possibility of more coming when each company releases its second-quarter earnings later this month.

But it's not just U.S. land contractors building for the U.S. market. Other recent announcements include:

Precision Drilling Corp. -- Canada's largest driller has announced 37 newbuilds since January 2010, including 28 in 2011. Thirteen are headed to the U.S., most of which are 1,500-horsepower AC-VFD Super Triples. Of the 28 newbuilds, 21 will be delivered in 2011 with seven scheduled for 2012.

Ensign Energy Services Inc. -- Canada’s second-largest driller plans 22 new ADR AC units in the 2011-12 time frame, including 11 earmarked for the U.S. One rig was recently delivered to California’s Kern County, where it has begun work for Berry Petroleum Co.

Trinidad Drilling Ltd. -- The Canadian driller will increase the size of its U.S. drilling subsidiary to 70 rigs, including four newbuilds and four recent purchases on which the company will spend $44 million to upgrade to 1,500-horsepower AC-VFD units.

Additionally, Canada's Xtreme Coil Drilling Corp. also announced two additional hybrid drilling/coiled tubing rigs for the U.S. market, including at least one rig destined for the Eagle Ford shale.

The announcements last week indicate future expansion in rig count and are a partial answer to a question posed previously in a Hart Energy article on domestic land-rig construction. The issue is whether the industry is witnessing the replacement of an aging fleet, or seeing the beginning of a sustained newbuild cycle as operators transition from the delineation and optimization phases in unconventional plays into the manufacturing model.

The most recent announcements are for equipment to be delivered in 2012 suggesting rig count should expand in unconventional plays for the foreseeable future.

Additionally, newbuild rigs are a factor signaling a potential revival in the offshore drilling industry as well.

Current Rig Count
Type6/17/20116/24/20117/1/20117/8/2011
Gas Directional110112110104
Gas Horizontal535524541534
Gas Vertical96102111111
Gas Total (Land)741738762749
Oil Directional49495460
Oil Horizontal385371387376
Oil Vertical311306315316
Oil Total (Land)745726756752
Gas Shales326329319316
Oil/Liquid Shales352343355347
Tight Sands133137148139
Total Unconventional811809822802
Rigging Down (Land)131136125128
Rigging Up (Land)49645759
Total Rig Float (Land)180200182187
Deep6665
Shelf15171616
Inland Barge16141415
Total Offshore37373636
Drilling Offshore37373636
Drilling Onshore1,4861,4641,5161,501
Total Oil/Gas Drilling1,5231,5011,5521,537
Trends
TypeChange4-Week AverageCurrent vs. Average
Gas Directional-6109-4.6%
Gas Horizontal-75340.1%
Gas Vertical01055.7%
Gas Total (Land)-137480.2%
Oil Directional65313.2%
Oil Horizontal-11380-1.0%
Oil Vertical13121.3%
Oil Total (Land)-47451.0%
Gas Shales-3323-2.0%
Oil/Liquid Shales-8349-0.6%
Tight Sands-9139-0.2%
Total Unconventional-20811-1.1%
Rigging Down (Land)3130-1.5%
Rigging Up (Land)2573.1%
Total Rig Float (Land)5187-0.1%
Deep-16-13.0%
Shelf0160.0%
Inland Barge1151.7%
Total Offshore0370.0%
Drilling Offshore0370.0%
Drilling Onshore-151,4920.6%
Total Oil/Gas Drilling-151,5280.6%
Historical
Type3Q 104Q 101Q 112Q 11
Gas Directional125119126107
Gas Horizontal574576556541
Gas Vertical178156119104
Gas Total (Land)877851801752
Oil Directional35384549
Oil Horizontal228280325346
Oil Vertical229261317323
Oil Total (Land)492579687718
Gas Shales382377362335
Oil/Liquid Shales229276303328
Tight Sands153171162145
Total Unconventional764824827808
Rigging Down (Land) 95110120
Rigging Up (Land) 535858
Total Rig Float (Land) 148168178
Deep2005
Shelf15141313
Inland Barge10141415
Total Offshore27282733
Drilling Offshore27282734
Drilling Onshore1,3691,4321,4901,469
Total Oil/Gas Drilling1,3961,4601,5171,503

Source: Hart Energy, Smith Bits (A Schlumberger Co.)

Contact the editor, Richard Mason, at rmason@hartenergy.com.